Table of Contents' P G+ R* ^' S" Z4 A8 G0 a
I. Purpose 目的
0 ?+ m8 C4 L- p: t, \II. Scope 適用范圍" Q$ V! A) b, B8 v
III. Die classification 模具等級0 x/ \ a9 i/ ^! o
IV. Metal stamping dies-General Requirements 五金模具一般要求
* t% h( ?4 i" g7 YDie design and construction data sheet 模具設計及組裝時間表- O7 g5 v, u* C& o8 ]
Die design approval 模具設計審核
0 D' k9 P/ J/ s. zDie design ownership 模具設計所有權
( u! W# a$ ]4 T6 {& Z yDie noise模具噪音
$ F9 m' g1 ~' @' B" P ~$ a6 qDie design responsibilities 模具設計責任) t: L. r$ H, i4 q# n* @
Die performance模具性能/ L3 b Z: i+ U
V. Die design criteria 模具設計標準8 y& E" B0 k: e. N h3 @) B
A. Preferred components優(yōu)先配件(首選零件)
9 y/ A q% n( I' K! D7 h9 ZB. Production material產(chǎn)品材質
% `5 @, q K+ Q* }+ E# n1 qC. Calculating operating tonnage of die 模具工作噸位- {. g# q: p9 K# n% M5 y; m
D. General die life and construction 模具壽命及構造$ L- M( k0 i3 x9 D
E. Safety安全
0 }3 m1 Z; Q7 `6 I4 CF. Scrap removal廢料移出裝置
: U7 g" M& R# R3 v4 o, qG. Die set 模座" ?7 Z/ H7 _! j. ]4 Q9 y. z2 R
H. Die mounting 模具安裝
, g6 u$ | i! oI. Maintenance requirements 維修要求
N% }, B& ?: X3 u( wJ. Die lubricants模具潤滑0 M$ f3 a$ O+ ]) p/ a8 I1 Q& {
K. Die protection模具保護裝置- i z% t4 J Z$ A+ V5 J
L. Shear clearances沖裁間隙5 n8 f8 d9 \6 P; g2 l0 g
M. Stock guiding and control材料導向及定位5 A% ^' q6 H. ^9 N0 h9 s# f
N. Die material模具材料; Y& w0 e2 X5 ?2 y7 I( O
O. Parallels墊腳
3 M( d9 ^1 n+ p% r8 L) p6 z% p# u8 ^% AP. Dowels合銷
4 v& q" }( L7 FQ. Punches, buttons, and retainers 沖頭，鑲件以及固定器* N% ?! R y$ ^) G- x
R. Springs彈簧
( U% C. K% `9 V, A* j5 d1 f+ N3 o! A6 LS. Strippers脫料裝置
; M+ x2 n" c4 g, L2 } n7 `T. Nitrogen systems氮氣系統(tǒng)! X r1 R" B* P
U. Positive knockouts正面取出' n" F. S/ o3 e. |5 y, U& v- ^
V. Pressure pins頂料銷5 W$ {+ o4 s: Y/ ^" O' @7 R
X. Forming and drawing dies成型及拉伸模具; m5 W# ~1 i1 x! R0 J
Y. Cam and slide type dies凸輪和滑塊式模具
) S2 v+ E* [$ U5 C6 O1 YVI. Stamping and marking 鋼印及標記- G+ f; }& i) Z U4 t" L
VII. Tryout and approval to ship 試模及船運
/ _4 i1 r1 d; d4 m) AVIII. Tryout, recertification, and final approval 試模，證明及最終承認5 }0 J, N& ^# K0 ^2 W& R
IX. Payment terms 付款條約- O. J; u- H( h0 p, J& h
X. Substitutions(spare parts) 備件
1 U3 s+ K. W3 f0 k- TXI. Changes設變
! M2 ^" l4 n( n& N. k2 WAny deviation from this Die Building Requirements & Specifications will require a written request from vendor to the Su-dan Corporation Project Engineer.2 ~" G+ k) _# G$ N1 }
如有任何違背本份模具制造要求及規(guī)范，供應商都需向 Su-dan項目工程師提供一份書面要求。
( h/ [; ~1 z7 L& d" }4 eI. Purpose 目的
( m& B0 c$ k8 j0 R y @A. The purpose of this metal stamping die standard is to provide detailed instructions for use in the design, construction, and testing of all metal stamping dies supplied to the Su-dan Corporation
# _. S6 |4 ?4 w1 u9 J3 _, u* C本份模具標準是向所有提供給Su-dan公司的五金模具的設計、組立、試模提供細節(jié)指導。
3 @9 |; B$ F a9 ?, S* m1.Su-dan requires die(s) to produce finished parts that conform to:: |" p; D' B* F4 F
Su-dan要求模具制造的產(chǎn)品應與以下保證一致：6 M* v% L& r& E4 c. h
a. The part drawing. 產(chǎn)品圖面
+ E( ?5 _, t6 Wb.Including geometric dimensioning and tolerancing.
% U7 X7 k2 U( V, }& q% r9 s2 k形狀尺寸及公差* P3 R/ o& u$ y9 V& A: i R
c.Requirements for first parts approval process.
4 s' ?3 l7 O' l( }' H: ]首件承認程序要求
0 N2 x7 T2 B7 v+ H2.This standard and the specifications referenced herein are issued to:- {! m, U8 g1 E2 A0 T& L
本標準是應用：9 M; ?3 U6 s; }
a.Define the general classifications of metal stamping dies for Su-dan. 定Su-dan五金模具分類
& E$ Z4 @: d6 b! \8 n) |6 Hb.Reduce the dies design and build costs by: 通過以下條款降低模具設計及組立成本
5 Q( f X/ ?* T0 {, b* }$ X* B% w* U, {(1)Standardization of design, which will decrease review time and expense.
+ u( P" n$ i6 U2 g3 A; C9 w設計標準化將降低審圖時間及成本 * M5 F. W3 P2 B% P& k4 l' p
(2) Using commercially available die components. 使用標準件 ! ~! ~0 B: }5 n( P t c6 ]/ f
c.Assure the safety of Su-dan personnel. 確保Su-dan員工安全! J& M1 D! E7 v# _" i
d.Promote superior tool design and consistent die making practices.% `' C7 s$ I: ]' T& }
提升模具設計能力及協(xié)調模具制造習慣( r; R" O: | Y# Y
II. Scope2 ?* [$ e% I8 i! s
A. All metal stamping dies supplied to Su-dan will comply with the requirements specified herein and as stated in the die design and construction data sheets.
, N# Y; L. H! z5 C! M' t; `所有供應給Su-dan的鐵件模具必須遵守這份指定的及在模具設計及組裝表冊里規(guī)定的要求, S$ J( o% M0 a f8 {! m# r
III. Die Classifications 模具級別! R0 T1 R+ m' K& C6 P9 \: }$ b2 I1 w q
A. All dies will be constructed for inter-changeability of perishable die blocks, punches, retainers, die buttons, and pilots.$ u/ b- U2 w' K5 x8 ]
模具需保證易壞的鑲快、沖頭、固定器、引導沖組裝的易換性。. L+ I' e$ b( c+ z8 l- V0 l
B. Die material requirements: 模具材質要求9 Y8 D( Q2 i# |3 f5 |* `
Die Component Description模具組件名稱Die Material Type材質種類
% K: x6 j. }% [Die steel 模板D2 or better
& |1 D) W: k& x; Q5 T! WFiller steel 導料板 HRS/CRS- J( f" R2 o ~! X }
Buttons 鑲件M-2; U$ Q# \! L K1 }$ G" C/ x
Pilots 引導沖M-27 E' ]. k4 F R. B
Punches 沖頭M-2
* m" j f6 {* s0 M9 |: z+ BButtons & punch retainers 鑲件及沖頭固定裝置 A2, 6150, ' G5 ~: @- l; x/ O7 @
-4140 steel - hardened
, A j: N4 A+ m4 n1 [Pressure pads 壓料墊板 6150 or 4140 steel -hardened (See p.17, S-16)1 k5 e& l3 x$ M( Z/ e' c J
Stripper windows 脫料板快拆窗口 6150, 4140 or 0-1 steel hardened
) v6 N: d: ^. P9 T" m8 | J-(See p. 17, S-16)
$ e+ \9 J$ O& d* y2 IForm steel成型D2 or better$ S! D# y/ @: R5 v
In any application where Su-dan is stamping a high strength or high carbon material the use of CPM-4, CPM10V, and CRU-Wear material with a surface coating should be discussed.# m0 S5 S) G- X& n* @! n" ^
在Su-dan沖壓高強度及高碳材質的地方，如應用……表面強化需討論, j$ f h1 o4 b0 _5 C3 o
IV. Metal Stamping Dies - General Requirements: 五金模具——一般要求1 [7 x" \5 a$ ~8 _
A. Die design and construction data sheet: 模具設計與組立數(shù)據(jù)表
?# z! A- o4 K, \( i1. The Su-dan Engineer shall complete and submit data sheet with each die proposal request (Including shut height, feed levels, parallels, etc.).3 Y% }; A7 g$ L
Su-dan工程師應填寫及提供每一套模具方案要求的資料表（包括閉模高度、送料高度、墊腳等）
1 [" @% r9 \3 z4 _$ s2. Data sheet will be updated at final die design review, including the Project Engineer and the vendor’s recommendations, which will become part of the general die specifications./ t/ [" C" e' V) M8 j% Y
資料表在最終模具審核時應該更新，項目工程師及供應商的建議都將成為普通模具規(guī)范的一部分。 |
發(fā)表于 2009-3-22 14:40:27
QQ好友和群
QQ空間
