編程實例

逆風飛揚

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G. O5 m0 f b5 z2 E

4 m5 v1 R, u" N9 H+ [ 數控車床編程實例 1 A! d- e5 [$ u1 G+ f" @ 4 E% a1 K7 h/ ^

例一.圖示如下零件 8 H: ^* ~! U7 Z/ x" A- k% Z2 D 材料:黃銅,  毛坯:鍛件, 單邊余量約1mm, 螺紋為公制直螺紋，螺距1.5mm 1#刀：內孔刀；  2#刀：割槽刀(刀寬為槽寬3mm)；   3#刀：螺紋刀 刀具起始點為(X100,Z50);                     : ~) P6 t" R8 n4 g* w N0010 M03 S1500 $ ]$ y4 Z9 \9 V4 f+ x- y N0020 G00 X100    Z50 N0030 T1 $ C- |7 a) B/ Z9 A& X. k& y$ h N0040 G00 X30 5 G* ~( m0 Y; E N0050 G00 Z0 N0060 G01 X55     F150;   (加工端面) N0070 G01 X39.5   5 _! N! y4 A, M/ c& j* k N0080 G01 X36.5   Z-1.5;   (倒角1.5×45) N0090 G01         Z-26;   (車削內孔φ38) N0100 G03 X30     Z-30   R4  F100;  (車削內圓弧R4) " c9 W5 K: l# H7 j/ v( }0 T8 L+ ` N0110 G01         Z-37;   (車削內孔φ30) N0120 G00 X28;                             (X向退刀) N0130 G00         Z50;   (Z向退刀) ; S- A+ b3 d) o! I- l0 c N0140 T2;                                      (換內孔刀割槽) 7 m+ @8 E t9 b/ Z* ^( x3 F- X N0150 G00 X35;                           (快速進刀) N0160 G00         Z-18;   (快速進刀) N0170 G01 X44     F150;  (割槽) 7 X' O) L/ F8 s3 Y) Y N0180 G00 X36;                          (快速退刀) 3 e% t2 I5 d7 B7 B6 ^) l N0190 G00         Z50;   (快速退刀) N0200 T3;                                        (換螺紋刀加工螺紋) - J4 C0 c& a$ s' M( w# E$ i N0210 S700 / \$ l3 F5 e( M# e N0220 G00 X36.5   Z2;   (快速進刀) 0 g/ t2 N. ~+ I. k" U N0230 G86      Z-16  K1.5  I-4  R2  L4;   (加工螺紋) - i, k& ]: e& U N0240 G00 X100    Z80 7 r* k* T1 o% ?1 x- L3 Y( Y; H N0250 M05 & @5 @+ `! G% K# F5 V N0260 T1 N0270 G00 X100    Z50 # U$ F7 {7 t! F# \4 B7 s# `- ] N0280 M02   ; Q( T) ^& B3 i( o3 p   $ h2 I! s5 s; x& u) U; r! L ( \9 N0 R' F* i+ X2 ?9 \% i 例二.圖示如下零件 材料:45#,  毛坯:鍛件, 單邊余量約1mm, + I, A6 e. L1 D' `6 w' I 螺紋為英制錐螺紋，螺距每英寸14牙， 1#刀：外圓刀,  2#刀：外螺紋刀 & ^% d1 x) H7 \$ L! F8 t 刀具起始點為(X100,Z160)            8 R; C/ K: N2 R0 e/ d' m9 Q4 D N0010 M03  S1000 N0020 M08 N0030 G00 X100      Z160 ( h! n( w- W# _! L8 W% {- g$ B N0040 T1 $ z4 T$ }; B5 L4 I ~) a3 k N0050 G00 X44       Z30.2;  (快速進刀) N0060 G01 X30       F120;   (粗車端面) N0070 G00           Z107;  (快速退刀) ; i1 B9 {7 x( F N0080 G00 X18.4;                        (快速進刀) N0090 G01 Z104      F120;   (慢速進刀) 7 b4 C8 P0 v, v& F0 G- o N0100 G01 X20.4     Z84;   (粗車外錐, 直徑余量0.4)  N0110 G01           Z34;   (粗車外圓φ20) 0 [ H1 v0 @3 }8 _) `6 l( c N0120 G02 X28       Z30.2    R3.8 F80;   (粗車R4) ! J' M/ k U) A2 ~$ B N0130 G01 X40.2                   F120;   (粗車端面) N0140 G01           Z10;   (粗車外圓φ40) N0150 G00           Z104;  (快速退刀) 3 w6 x# M" c" @( B) C# k N0160 S1500 N0170 G00 X24;                                    (快速進刀) ! E! k) _1 {) G, z7 f( k N0180 G01 X10       F120;   (精車端面) 4 K/ ~- P+ C% [ M/ b- ^6 w N0190 G01 X15 $ b" f* C! r" w4 @; H9 ?; x& D N0200 G01 X18       Z102.5;   (倒角1.5×45) N0210 G01 X20       Z84;   (精車錐度) 0 T' X0 B) e; O" v N0220 G01           Z34;   (精車外圓φ20) # M1 N4 u# R+ E4 N N0230 G02 X28       Z30     R4     F80;   (精車R4) N0240 G01 X40                      F120;   (精車端面) N0250 G01           Z10;   (精車外圓φ40) N0260 G00 X100      Z160;  (快速退刀) & ~/ {- n+ g/ ?0 y& f N0270 T2;  (換螺紋刀加工螺紋) 1 y6 m1 C& E1 S; \" R/ } N0280 S700 N0290 G00 X17.8       Z106;  (快速進刀) $ a& I: t3 G8 `! n& \ N0300 G87 X20       Z84    K14  I4  R1.96  L8;   (車削錐度螺紋) $ {( H/ d; a) |; x N0310 G00 X100      Z160 N0320 M05 # r3 k( ^9 f0 k) z" _" V N0330 M09 , P' S9 n C) x1 F% Q N0340 T1 N0350 G00 X100      Z160 N0360 M02 9 y# p& Z/ A" u7 _5 A0 Q3 D   + v) S+ b; _/ I! A: G! L   4 v6 n" ]1 A& n7 i 5 w. S& K0 v. y, j, @! U' q ; Y; a7 c2 ^) g1 \0 ]* x7 w$ j) I 例三.下圖所示零件，共用三把刀具， 1#刀：為90°外圓刀，2#刀：5mm切槽刀（5mm），3#刀：60°螺紋刀 ; U/ h% l3 `; p5 `0 h7 v) x6 m 毛坯尺寸φ60χ150，材料：鋁。   編程如下： * U: D- p8 V- B) _2 E* p) W N0010 G00  X70  Z130 4 w& \3 L# K" [8 v N0020 M03  S800 N0030 G01        Z127    F80;   (慢速進刀) N0040      X-0.5;   (車端面) N0050 G00        Z130;   (快速退刀) $ b: L1 i+ W$ u H1 _ N0060      X56.2;   (快速退刀) " {: a( j. d: R0 x* p" K( Z N0070 G01        Z0      F80;   (粗車外圓φ56) - {# W# e: z/ C. d" ~9 n N0080 G0  X58;   (快速退刀) N0090            Z130;   (快速退刀) $ {0 H+ U H: M l N0100 G01  X50.5         F80;   (慢速進刀) N0110            Z14;   (粗車外圓) 7 ]% [% r2 t7 X! _7 v N0120 G00  X52;   (快速退刀) " S$ y* H- q1 u! p5 K N0130            Z130;   (快速退刀) N0140 G01  X44           F80;   (慢速進刀) N0150            Z70;   (粗車外圓) 4 K; Y$ J, ?6 Q) l# {1 e N0160 G00  X46;   (快速退刀) / q2 U1 S+ l6 J. z, F, I4 b N0170            Z130;   (快速退刀) N0180 G01  X40           F80;   (慢速進刀) 1 f& ]$ w6 v% R3 M N0190            Z70;   (粗車外圓) ; ?: v( c" C$ ~9 A: }- \5 X N0200 G00  X42;   (快速退刀) N0210            Z130;   (快速退刀) 1 Q! p# N- ~; v' T N0220 G01  X36.2          F80;   (慢速進刀) 1 j+ }& E- F0 {8 b1 } N0230             Z75;   (粗車外圓) 2 {4 o" D, g r( n. \% z N0240 G00  X38;   (快速退刀) 3 Y; F: f% f& A1 f' P# l# b N0250             Z130;   (快速退刀) " c) W# I# `/ \& p. f4 ? N0260 G01  X28.5          F80;   (慢速進刀) * V3 J9 s6 [& V' q4 ~* I( G% ~9 J6 n N0270      X30.5  Z125;   (倒角) N0280             Z104;   (粗車外圓) N0290 G00  X90;   (快速退刀) 0 G% A& a) b( {8 x$ R+ {% | N0300             Z200;   (快速退刀) 5 v! k ?$ k; v1 G% X8 M/ b1 l N0310 T02 ) D/ o# E g z( t( d( u N0320 M03  S400 0 D7 `0 q+ Q% \' `$ w/ I$ @$ m N0330 G00         Z107;   (快速進刀) N0340      X32;   (快速進刀) 9 X0 W2 g0 F2 }6 {# ` N0350 G01  X26.2          F20 N0360 G00  X52;   (快速退刀) N0370             Z20;   (快速退刀) N0380 G01  X34.2          F20;   (粗車外圓) ! v4 {' C. t* P6 w# q+ R N0390 G01  X52            F80;   (慢速退刀) N0400 G00         Z200;   (快速退刀) & u |* g8 h* Y! K9 b: e6 ]. z N0410 T3   S1200 N0420 G00  X32   Z127 % i% B; D5 b. C% @% W) \6 B N0430 G01  X30            F80;   (慢速進刀) N0440             Z114;   (精車螺紋外圓φ30) ) G6 F8 `0 {+ f) X, z N0450      X26    Z112;   (倒角) 8 H e8 M0 {1 U9 N N0460             Z107;   (精車外圓φ26) N0470      X36    Z97;   (精車錐度) N0480             Z89;   (精車外圓φ36) N0490      X54    Z50;   (粗車外圓) N0500      X38    Z26;   (粗車外圓) 0 J9 F, w2 a0 X( i1 v. [4 c N0510             Z20;   (粗車外圓) / o7 r; f# {' t$ Z: i4 K) z. c# f N0520      X58    Z9 N0530 G00         Z97;   (快速退刀) ; p7 I Y2 w; k" u" b" W: [( S N0540 G01  X36            F80;   (慢速進刀) N0550            Z89;   (慢速進刀) N0560 G02  X30  Z80  R15;   (精車順圓弧R15) 5 b4 q3 s: q1 v8 D N0570 G02  X40  Z65  R25;   (精車順圓弧R25) N0580 G03  X40  Z35  R25;   (精車逆圓弧R25) N0590 G02  X34  Z26  R15;   (精車順圓弧R15) 4 }( n' o5 B; \+ a2 [+ y N0600 G01        Z20;   (精車外圓φ34) 8 m& M: _. ?6 O, c& D X N0610      X56  Z9;   (精車錐度) 3 ~- @3 B9 l( R$ _ N0620            Z0;   (精車外圓φ56) 8 C5 r; l8 J* m$ F4 I! M# { N0630 S400 N0640 G00  X58;   (快速退刀) N0650           Z132;   (快速退刀) N0660      X30;   (快速進刀) N0670 G86 Z110 K1.5 I4 R1.35 L8； （車削螺紋） N0680 G0   X70;   (快速退刀) 1 N8 C0 W' `; o) z& n6 p N0690          Z200;   (快速退刀) N0700 T1` & Z6 U0 B; H- d" i" G N0720 M02 " D4 s$ r1 P: T; q. k9 Q" }9 V

 

逆風飛揚

第一次來咱論壇，
才發現這是塊數控樂土。
) y- H0 c3 m: |3 k1 S) P" G貼了一份數控車編程，
不知圖為什么沒有了。
以后會常來！！！

老鷹

呵呵，歡迎數控編成高手光臨阿。正想說沒圖的事呢，你就說話了。你編輯最上面的帖子，然后吧光標移到你想貼圖的位置，最下面有幾個“瀏覽”，把本地的圖路徑選出來，然后再發表，就ok了。：）

逆風飛揚

謝謝，老鷹！！！
1 g% ^: e0 I. Q' W0 b( [我可不是什么高手呀，
; x$ M( A% v& ]( w1 g  Z你可別太抬舉我了，
否則~~我暈！！！

老鷹

謙虛：）最多可以傳5個圖。圖還沒搞定？你寫博客吧，馬上給你開一個。

老鷹

呵呵，我上面說得也不很對，你的所有圖在下面“瀏覽”那里
1 l6 t6 |2 m% `* S: }$ L搞定，然后發表就ok。不需要定位光標。

wxcnc

大哥，引用注名出處呀

說明：本程序根據南京華興數控系統事例程序，其他系統請自行驗證

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例一.圖示如下零件fficeffice" />

材料:黃銅,  毛坯:鍛件, 單邊余量約ffice:smarttags" />1mm,

8 E; A/ b6 x% e) q

螺紋為公制直螺紋，螺距1.5mm

1#刀：內孔刀；  2#刀：割槽刀(刀寬為槽寬3mm)；   3#刀：螺紋刀

- l; i* B2 I. n$ L$ H% X# Y

刀具起始點為(X100,Z50);

                    

N0010 M03 S1500

N0020 G00 X100 Z50

N0030 T1

3 l k) c* V& g: C5 S' T" Q

N0040 G00 X30

4 i7 g0 L) @' N

N0050 G00 Z0

% K0 w* s, u! H* x5 k

N0060 G01 X55 F150                (加工端面)

N0070 G01 X39.5

N0080 G01 X36.5 Z-1.5             (倒角1.5×45)

8 K# x7 u3 _9 f. r; Z

N0090 G01 Z-26                    (車削內孔φ38)

N0100 G03 X30 Z-30 R4 F100        (車削內圓弧R4)

N0110 G01 Z-37                    (車削內孔φ30)

3 |: [. f, p% z6 G

N0120 G00 X28                     (X向退刀)

9 {! o! U+ Y& Y5 n" h$ s9 B

N0130 G00 Z50                     (Z向退刀)

7 X9 M& H: D2 J+ `, Y: K4 B: {- P$ W

N0140 T2                          (換內孔刀割槽)

N0150 G00 X35                     (快速進刀)

+ \* K% b! ?1 V

N0160 G00 Z-18                    (快速進刀)

0 C9 {$ c/ U& X Q. [3 A P- a

N0170 G01 X44 F150                (割槽)

( j6 ]! d' \' \7 v* T: ]6 Y

N0180 G00 X36                     (快速退刀)

% S: R) h/ k2 N( ^

N0190 G00 Z50                     (快速退刀)

N0200 T3                          (換螺紋刀加工螺紋)

* _: y: x& w+ u- x

N0210 S700

2 p* V/ b$ n$ a% k) E e6 x

N0220 G00 X36.5 Z2                (快速進刀)

N0230 G86 Z-16 K1.5 I-4 R2 L4     (加工螺紋)

N0240 G00 X100 Z80

N0250 M05

N0260 T1

+ }1 }( B. u% S6 |

N0270 G00 X100 Z50

N0280 M02

, |+ g9 F# N0 d3 D, C; S6 {

 

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  }6 P- X+ l2 p$ L6 V% l

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例二.圖示如下零件

v6 `1 k* `$ v1 @9 c1 S, e; I

材料:45#,  毛坯:鍛件, 單邊余量約1mm,

螺紋為英制錐螺紋，螺距每英寸14牙，

: ~, ~. u2 H! C/ o4 h

1#刀：外圓刀,  2#刀：外螺紋刀

/ t S, k6 [# @( v3 d: ~

刀具起始點為(X100,Z160)

8 P" n; s7 M3 T$ W% Q7 m& P

             

N0010 M03 S1000

$ {$ U- s8 w$ i/ ^9 ~

N0020 M08

N0030 G00 X100 Z160

N0040 T1

N0050 G00 X44 Z30.2                 (快速進刀)

N0060 G01 X30 F120                  (粗車端面)

N0070 G00 Z107                      (快速退刀)

, d; G- m# m; T4 B) \, M5 v2 Y

N0080 G00 X18.4                     (快速進刀)

N0090 G01 Z104 F120                 (慢速進刀)

N0100 G01 X20.4 Z84                 (粗車外錐, 直徑余量0.4) 

N0110 G01 Z34                       (粗車外圓φ20)

N0120 G02 X28 Z30.2 R3.8 F80        (粗車R4)

7 R4 W4 h3 o6 k4 ^7 }- T1 a

N0130 G01 X40.2 F120                (粗車端面)

N0140 G01 Z10                       (粗車外圓φ40)

% f+ W M4 y+ \

N0150 G00 Z104                      (快速退刀)

N0160 S1500

) w9 x: e# h! ~- r9 u6 B

N0170 G00 X24                       (快速進刀)

+ f; A& |6 j* R6 W

N0180 G01 X10 F120                  (精車端面)

7 n( g, ?# p! x, n6 Q' U

N0190 G01 X15

9 {- X6 _% E$ T$ Q, a

N0200 G01 X18 Z102.5                (倒角1.5×45)

N0210 G01 X20 Z84                   (精車錐度)

N0220 G01 Z34                       (精車外圓φ20)

N0230 G02 X28 Z30 R4 F80            (精車R4)

* Z, t* D8 I5 a) D/ A( X

N0240 G01 X40 F120                  (精車端面)

N0250 G01 Z10                       (精車外圓φ40)

N0260 G00 X100 Z160                 (快速退刀)

N0270 T2                            (換螺紋刀加工螺紋)

N0280 S700

# F/ p+ \5 k0 J) [

N0290 G00 X17.8 Z106                (快速進刀)

8 h% p- |3 H6 m! X) {. e+ F- v

N0300 G87 X20 Z84 K14 I4 R1.96 L8   (車削錐度螺紋)

N0310 G00 X100 Z160

N0320 M05

N0330 M09

N0340 T1

N0350 G00 X100 Z160

N0360 M02

 

4 A+ f, H4 K9 W

 

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1 k- o$ I: l/ X4 G

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例三.下圖所示零件，共用三把刀具，

1#刀：為90°外圓刀，2#刀：5mm切槽刀（5mm），3#刀：60°螺紋刀

毛坯尺寸φ60χ150，材料：鋁。

 

 

0 D" D: [: n ^3 E; x& A* b g

編程如下：

N0010 G00 X70 Z130

$ R$ p0 \3 f* m S7 p

N0020 M03 S800

9 R3 F! ]- r+ R# k) l

N0030 G01 Z127 F80                  (慢速進刀)

9 |4 C8 w* _6 r2 U4 w

N0040 X-0.5                         (車端面)

N0050 G00 Z130                      (快速退刀)

1 N0 j( G7 i8 b4 P) A

N0060 X56.2                         (快速退刀)

N0070 G01 Z0 F80                    (粗車外圓φ56)

N0080 G0 X58                        (快速退刀)

& |. N1 `( ?. {, J! ?

N0090 Z130                          (快速退刀)

7 t7 m* |8 K1 O$ X, d* s

N0100 G01 X50.5 F80                 (慢速進刀)

: m7 E* g" ]6 b* D3 V, [0 j1 R- i1 H

N0110 Z14                           (粗車外圓)

N0120 G00 X52                       (快速退刀)

( i1 B' i( B9 ~$ Q- T+ g

N0130 Z130                          (快速退刀)

+ u2 R( p0 Y- P, g) h

N0140 G01 X44   F80                 (慢速進刀)

N0150 Z70                           (粗車外圓)

N0160 G00 X46                       (快速退刀)

, H _2 \5 i- }; Y

N0170 Z130                          (快速退刀)

N0180 G01 X40 F80                   (慢速進刀)

( }1 ]0 p8 Z4 H+ V" i

N0190 Z70                           (粗車外圓)

{9 z# W8 x8 a4 x

N0200 G00 X42                       (快速退刀)

N0210 Z130                          (快速退刀)

N0220 G01 X36.2 F80                 (慢速進刀)

N0230 Z75                           (粗車外圓)

5 j2 e' n, _ |+ W& C

N0240 G00 X38                       (快速退刀)

8 G9 i- |: k. E, K

N0250 Z130                          (快速退刀)

; K" Y \. }7 w4 |* T% ~

N0260 G01 X28.5 F80                 (慢速進刀)

N0270 X30.5 Z125                    (倒角)

; U) B; R6 }0 D) S9 @

N0280 Z104                          (粗車外圓)

6 e3 h! v' g# v( f3 r/ v$ S

N0290 G00 X90                       (快速退刀)

3 ^+ t5 R5 Q8 P

N0300 Z200                          (快速退刀)

- \( O, q4 z! Q$ w" ~& d8 Q

N0310 T02

( c% R: c* W# O$ D; e6 b+ |% x

N0320 M03  S400

N0330 G00 Z107                      (快速進刀)

4 D2 [4 l, J) T2 H. @- v0 P

N0340 X32                           (快速進刀)

$ X* d0 }4 H& K/ c& z) e3 M

N0350 G01 X26.2 F20

N0360 G00 X52                       (快速退刀)

- P* r) ~1 t; R, f8 R* C4 k" m1 c

N0370 Z20                           (快速退刀)

N0380 G01 X34.2 F20                 (粗車外圓)

N0390 G01 X52 F80                   (慢速退刀)

4 s$ y7 o& ]! x8 k! l8 G, r

N0400 G00 Z200                      (快速退刀)

N0410 T3 S1200

6 s+ H; [5 a, q

N0420 G00 X32 Z127

N0430 G01 X30 F80                   (慢速進刀)

N0440 Z114                          (精車螺紋外圓φ30)

' P0 l$ a! w, u j: ?

N0450 X26 Z112                      (倒角)

" T: d. z1 A+ T# F" j8 G; p

N0460 Z107                          (精車外圓φ26)

N0470 X36 Z97                       (精車錐度)

2 L. H. J& b3 u; G/ `; T; l

N0480 Z89                           (精車外圓φ36)

+ q4 O \2 D$ ?7 d

N0490 X54 Z50                       (粗車外圓)

N0500 X38 Z26                       (粗車外圓)

, e1 T) d% j- h. B: f# l, Y

N0510 Z20                           (粗車外圓)

) t+ F$ g* ~$ `/ z/ p

N0520 X58 Z9

N0530 G00 Z97                       (快速退刀)

N0540 G01 X36 F80                   (慢速進刀)

N0550 Z89                           (慢速進刀)

N0560 G02 X30 Z80 R15               (精車順圓弧R15)

N0570 G02 X40 Z65 R25               (精車順圓弧R25)

; s# ?+ c. m: `9 N* m

N0580 G03 X40 Z35 R25               (精車逆圓弧R25)

( e8 q; O; T) Q% N% m. N

N0590 G02 X34 Z26 R15               (精車順圓弧R15)

N0600 G01 Z20                       (精車外圓φ34)

" T4 D: ]/ W3 k( k2 ~/ V

N0610 X56 Z9                        (精車錐度)

N0620 Z0                            (精車外圓φ56)

N0630 S400

7 X _: L, P- d! l

N0640 G00 X58                       (快速退刀)

N0650 Z132                          (快速退刀)

- X4 V) F0 f. k3 Q3 }* R: e% l

N0660 X30                           (快速進刀)

2 z8 |0 q( p( g' K0 Y ^

N0670 G86 Z110 K1.5 I4 R1.35 L8     （車削螺紋）

7 M9 m% D0 ^5 d+ ^5 z; R

N0680 G0 X70                        (快速退刀)

5 ~* g- x$ S- ^1 M, h

N0690 Z200                          (快速退刀)

N0700 T1

; F, o2 n; \9 @5 E" Q- R

N0720 M02

. V P5 P# p9 J7 r9 m

 

aaaaas

看車床工件轉的迷糊，我閉眼了！

xljflash

最后的工件我喜歡

tslyhbbm

謝謝,學習中.